The tear film lipid layer (TFLL) is a 40–100 nm thick lipid layer residing at the outermost air–water interface of the tear film. Its principal physiological function is to retard evaporation from the underlying aqueous tear film. Excessive tear evaporation is widely recognized as a central pathological mechanism in evaporative dry eye disease (DED) and meibomian gland dysfunction (MGD), contributing to tear film instability, hyperosmolarity, ocular surface inflammation, and visual disturbance. Consequently, quantitative assessment of TFLL evaporation resistance is of substantial clinical and biophysical significance for elucidating tear film dysfunction and advancing lipid-based therapeutic strategies for evaporative DED.
Representation and composition of the human tear film. CE = Cholesterol ester; WE = Wax ester; TAG = Triacylglycerol; DAG = Diacylglycerol; Free Cho = Free cholesterol; OAHFA = (O-Acyl)-ω-Hydroxy Fatty Acids; CS = Cholesteryl sulfate; PL = Phospholipids; SPL = Sphingophospholipids (Khanna et al. 2022. Surv. Ophthalmol. 67:1229).
We have developed a next-generation droplet-based platform, termed the controlled-area droplet evaporimeter (CADE), to overcome the limitations of existing in vitro methodologies. By integrating three independent mechatronic feedback control loops that actively regulate droplet surface area, surface temperature, and environmental relative humidity, CADE enables direct and quantitative measurement of TFLL evaporation resistance under physiologically relevant conditions. In addition, CADE enables versatile biophysical characterization of the TFLL, including assessment of surface activity, interfacial rheology, and interfacial ultrastructure and topography using atomic force microscopy (AFM). These studies provide direct quantitative evidence linking TFLL interfacial organization to its evaporation barrier function, thereby establishing CADE as a physiologically relevant, mechanistically resolved platform for investigating tear film evaporation and providing new insights into the structure–function relationships of the TFLL in evaporative dry eye disease.
Experimental configuration of CADE. The system is built upon constrained drop surfactometry (CDS), in which a 5-mm water droplet is constrained on a precision-machined pedestal with knife-sharp edges. The droplet is enclosed within an environmental control chamber that enables rigorous regulation of experimental conditions, including relative humidity (RH), droplet surface temperature, and airflow. The surface area of the evaporating droplet (Adrop) is kept constant by automatically replenishing water using closed-loop axisymmetric drop shape analysis (CL-ADSA). (Guo et al. 2026. Invest. Ophthalmol. Vis. Sci. ).
CADE enables versatile biophysical characterization of the TFLL, including quantitative assessment of surface activity, interfacial rheology, and evaporation resistance, together with direct visualization of TFLL interfacial ultrastructure and topography using AFM (Xu et al. 2023. Invest. Ophthalmol. Vis. Sci. 64:20).
Guo Y, Dang T, Li G, Zuo YY*, A controlled-area droplet evaporimeter (CADE) reveals surface pressure-dependent evaporation resistance of the tear film lipid layer. Invest. Ophthalmol. Vis. Sci. (2026).
Xu X, Wilkerson A, Li G, Butovich IA, Zuo YY*, Comparative biophysical study of meibomian lipids of wildtype and knockout mice: implications in dry eye disease, Invest. Ophthalmol. Vis. Sci. 64 (2023) 20. PDF
Xu X, Li G, Zuo YY*, Effect of model tear film lipid layer on water evaporation. Invest. Ophthalmol. Vis. Sci. 64 (2023) 13. PDF
Xu X, Li G, Zuo YY*, Biophysical properties of tear film lipid layer I. Surface tension and surface rheology. Biophys. J. 121 (2022) 439-450. (Front Cover) PDF
Xu X, Kang C, Rui S, Zuo YY*, Biophysical properties of tear film lipid layer II. Polymorphism of FAHFA. Biophys. J. 121 (2022) 451-458. PDF